IGBT Panel

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IGBT Panel

IGBT (Insulated Gate Bipolar Transistor) panels are advanced power electronic solutions designed to deliver efficient, reliable, and high-performance operation in various industrial applications. These panels are integral for power conversion and control, combining the benefits of high switching speeds and low conduction losses. IGBT panels are widely used in induction heating systems, renewable energy applications, motor drives, and power supply units.

At Abhay Induction, our IGBT panels are engineered to meet the highest standards of quality and performance. Built with state-of-the-art technology, they ensure optimal energy efficiency, reduced power loss, and seamless operation even under demanding conditions. Our panels are designed for user-friendly operation, compact installation, and long-lasting durability, making them a preferred choice across industries. Whether for standard applications or custom requirements, our IGBT panels deliver unparalleled reliability and precision.

IGBT Power Supply : From 25KW -20MW

Frequency :  50Hz- 20 KHz

GBT Technology

What Is IGBT Technology?

IGBT (Insulated Gate Bipolar Transistor) technology is a key component used in energy-saving induction furnaces, including Aussietherm India products. It enables precise control of power delivery, resulting in highly efficient energy transfer and improved overall performance. Aussietherm induction furnaces employ IGBT, making them among the most energy-efficient solutions available in the global market today.

AUSSIETHERM INDIA is a leading induction furnace manufacturer in India. We specialize in the development and production of state-of-the-art induction heating, melting furnaces, and hardening equipment for various industries including automobiles, metal foundries, and infrastructure.

Our company has been at the forefront of introducing IGBT Technology in power electronics, which not only saves 10-20% energy but is also considered the most advanced and sophisticated technology compared to the commonly used thyristor-based induction equipment in India.

IGBT Technology

AIT IGBT TECHNOLOGY

At Aussietherm India we take pride in being at the forefront of technological advancements in the industry. Our commitment to excellence is exemplified by our utilization of IGBT (Insulated Gate Bipolar Transistor) technology in our products. As a leading innovator in the field, we believe that IGBT technology sets us apart from the competition and enables us to deliver the best solutions to our valued customers.

What is IGBT Technology?

The Insulated Gate Bipolar Transistor (IGBT) is a cutting-edge power semiconductor device that merges the best features of bipolar junction transistors (BJTs) and metal-oxide-semiconductor field-effect transistors (MOSFETs). Widely embraced in the realm of power electronics, IGBTs shine in applications demanding robust voltage and current capabilities, such as motor drives, renewable energy systems, electric vehicles, and industrial equipment.

Benefits of Aussietherm India Hybrid IGBT Inverter Design

  • Power controlled by changing frequency.
  • Power factor above 0.96 for 6 pulse, 0.97 for 12 pulse, and 0.99 for 24 pulse at any load. No chopper circuit required.
  • Output power remains constant against line voltage fluctuation.
  • Only active current passes through the power device.
  • Voltage on IGBT is the same as DC bus voltage, hence no voltage stress on IGBT.
  • Current and voltage stress on power devices is low.
  • Output short-circuit proof design. Can be switched off through an inverter within 10 µs of fault detection and works ruggedly at any load condition.

Aussietherm India Hybrid IGBT Inverter Technology

Aussietherm India takes a 3-step approach to achieve 7.5% guaranteed energy savings:

Technology

Achieving 4% to 5% Energy Savings. Indigenously developed, most advanced & super energy efficient IGBT based inverter technology.

Design

Achieving 1.5% to 2.5% Energy Savings. Electric power loss occurs in circuits and components are controlled by Hybrid Inverter - Voltage Fed Parallel Tank Circuit Design.

Losses caused by power cable supplied from a variable frequency power supply to a load, usually between 2% and 7%. Tank circuit path is reduced less than 1.5 mtr totally. Successfully tested and supplied crucible attached capacitor bank up to 5 mt IMF which saves approx. 2.5% unit/ton more.

We are running trials for implementation of the same technology for up to 15 mt IMF. After a successful trial it will save approx. 2.5% energy more.

Build Quality

Achieving 0.5% to 1.5% Energy Savings. High grade thin sized lamination CRGO sheet to minimise energy and heat loss.

Due to special arrangement of Tank Capacitor Bank, Water Cooled Leads are not required up to 350KW power to minimise power transmission and heat losses.

Well researched and designed thin sized copper busbar which helps to reduce power transmission and heat losses.

M/s Lapp company, well reputed German make, optical fiber cable for higher communication speed and accuracy.

Silver contactor in change over switch. Heavy duty steel frame structure for longer life.

IGBT & THYRISTOR BASED INVERTER COMPARISON

PARAMETER OF COMPARISON IGBT THYRISTOR
RC Snubber Circuit Not Required Required
Power Conversion Efficiency Good Poor
Maximum Operating Frequency 100kHz 10kHz
Short Circuit Protection Fast Slow

POWER CIRCUIT DESIGN COMPARISON

PARAMETER OF COMPARISON AUSSIETHERM DESIGN SERIES DESIGN PARALLEL DESIGN
Type of Inverter Voltage Fed Parallel Tank Voltage Fed Series Tank Current Fed Parallel Tank
Power Control Method Frequency Frequency DC Voltage
Power Factor 0.96 for 6-P
0.97 for 12-P
0.99 for 24-p
Above 0.955 Varies with Loading
Line Voltage Effect on O/P Power No Effect No Effect Varies with Line Voltage
Voltage Stress on Power Devices Low Low Heigh
Current Stress on Power Devices Low Heigh Low
O/P Short Circuit Rating Continuous Few Milliseconds Few Milliseconds

Feature of Our Equipments

Features of Our Equipment

  • Indigenously developed highly reliable and efficient IGBT-based inverter design.
  • Power factor above 0.96 for 6-P, 0.97 for 12-P, and 0.97 for 24-P at any load condition.
  • Minimum floor area requirement.
  • Intelligent load manager increases production above 110%.
  • Auto sintering cycle enhances lining life.
  • DSP-based fully digitized control.
  • Language selection in GUI makes the system user-friendly.
  • Alarm history, data logging, and trending.
  • Equipment is globally accessible through the Internet.

What Are the Key Features of Aussietherm India Induction Furnaces Compared to Competitors?

  • Aussietherm India: Induction furnaces offer several key features and advantages over traditional furnaces.
  • Energy Efficiency: Designed to be highly energy-saving, reducing electricity consumption and operational costs.
  • Rapid Heating: Advanced induction heating ensures quick and precise heating, improving process efficiency.
  • Better Temperature Control: Enables accurate heat treatment and consistent product quality.
  • Eco-Friendly: Energy-efficient operation reduces carbon footprint and environmental impact.

What Type of After-Sales Support and Technical Assistance Does Aussietherm India Provide for Its Products?

Aussietherm India is committed to providing excellent customer support and technical assistance for its products around the world.

Our team of skilled professionals offers comprehensive after-sales services, including installation guidance, operational training, and troubleshooting support. Additionally, Aussietherm maintains a responsive customer service system to address any inquiries, provide spare parts, and offer ongoing maintenance and repair services to ensure the longevity and optimal performance of their induction furnaces and hardening equipment.

Induction Hardening & Heating Equipment

At Aussietherm Inida, we specialize in the manufacturing of highly reliable and efficient heating equipment, including induction heating, induction hardening equipment, and induction hardening machines. Our equipment is designed to deliver exceptional performance and meet the diverse needs of industries.

Heating

Aussietherm India offers advanced end heating solutions for a wide range of applications, including bars, rods, billets, tubes, agro-equipment, and machine tools. Our state-of-the-art equipment is designed to deliver efficient and precise heating processes, ensuring optimal results for your specific needs.

With our induction heating systems, you can achieve uniform and controlled heating of various workpieces. Whether you need to heat bars, rods, billets, tubes, or components of agro-equipment and machine tools, our solutions provide reliable and consistent performance.

End Heating

  • Bars, Rods, Billet, Tubes, Agro-equipment, Machine tools
  • Automatic and timed job insertion
  • Auto job sensing
  • Uniform temperature distribution
  • Accurate temperature control
  • No startup delays
  • Single station up to six station equipment
  • Crank Shaft up to 1500 mm length and 4 pre-loaded crank shafts

Billet Heater

billet heater
billet heater

Aussietherm India Induction Hardening & Heating Equipment USP

  • Highly reliable and efficient IGBT-based inverter design
  • Hybrid inverter design with advantages of both series and parallel inverters
  • Short circuit proof power circuit working ruggedly even at full load
  • Power factor above 0.97 at any load
  • Water conductivity monitoring and alarm system
  • Earth leakage current protection with adjustable current leakage level
  • DSP-based fully digitised control
  • Equipment parameters shown as actual values and not in % scale of full value for better user interface
  • Touch panel-based Graphic User Interface making system operation and analysis easy and quick
  • Language selection in GUI making system user friendly
  • Updatable to higher technology according to future needs and developments
  • Globally accessible equipment through Ethernet connectivity